Container Handling

Introducing Kalmar's Container Handling Equipment

Container handling equipment encompasses the machinery utilised within the logistics industry to facilitate the movement, storage, and transportation of shipping containers. This category includes loaded container handlers, empty container handlers, reach stackers, top loaders, and certain types of forklift trucks specifically designed for container handling. The key advantages of these diverse container handlers lie in their ability to optimise space, accelerate lifting and moving speed, enhance operational safety, and automate certain labour-intensive processes, thereby boosting overall efficiency and productivity at container ports and terminals.

In the following sections, we will introduce various types of container handling equipment available at Kalmar, highlighting their specific functionalities and advantages. Our aim is to assist our partners and customers in understanding the distinctions between reach stackers and container handlers, providing valuable insights to aid in selecting the most suitable equipment for your operational needs in container handling.

Whether your operational priority is maximising lifting and storage capacity with reach stackers or achieving versatility and speed with container handlers, Kalmar offers an extensive range of equipment solutions tailored to meet your needs.

Container handlers 

Kalmar offers two types of container handlers: empty container handlers and loaded container handlers, also known as container top loaders in select markets. These container handling machines are equipped with a forklift attachment that extends vertically, making them a versatile choice for efficient container handling operations. Excelling in lifting and transporting a diverse range of containers and cargo, container handlers offer quicker loading times and the flexibility to customise these machines, thereby significantly enhancing operational efficiency. However, it’s worth noting that container handlers typically lack horizontal reach, which limits their ability to stack containers beyond two rows deep.

Empty container handlers are specifically designed for stacking empty shipping containers, ensuring optimal space utilisation in your yard and terminal. Kalmar’s empty handlers provide an array of customisable choices, featuring single container stackers with lifting capacities ranging from 8 to 11 tonnes and stacking heights from 4 to 8-high. For those seeking greater efficiency, double container stackers are available with lifting capacities of 10 and 11 tonnes, offering stacking heights from 4+1 to 8+1-high. These options allow operators to tailor their equipment to specific needs, maximising productivity and space management.

Moreover, Kalmar Electric Empty Container Handlers introduce a new dimension of eco-efficiency, offering various lifting heights and capacities, along with different battery sizes and power levels to meet your specific operational requirements. These electric empty handlers produce zero emissions at source while maintaining the high-performance standards.

Loaded container handlers, or container top loaders, boast substantial load capacity and robust lifting capabilities, making them ideal for handling fully loaded ISO containers. Built on our proven G-Generation platform, the Kalmar Loaded Container Handler is available with two lifting capacities, 40,000 kg (88,000 lbs) or 41,000 kg (90,000 lbs). These top loaders are equipped with a variable hydraulic lifting system, which provides precisely the right amount of lifting power based on the weight of your load, ensuring both efficiency and comfort in operations.

Kalmar container handlers, expertly engineered with advanced features, are crafted to meet the rigorous demands of container yards and terminals. They deliver exceptional reliability and performance, ensuring operators can depend on them for efficient operations with ease.

Reach stackers

A reach stacker is a versatile container handling machine, often compared to a crane but distinguished by its unique design. It features a telescoping boom with a spreader at the end, enabling it to lift containers—whether empty, semi-laden, or full—ranging from 20 to 40 feet and weighing between 10 to 45 tons. Due to its appearance and functionality, this machine is sometimes referred to as a container lifter or container crane.

Similar to loaded container handlers, Kalmar reachstackers have lifting capabilities of up to 45 tons or more. Celebrated for their efficiency and economical operation, these machines require minimal space compared to other container handlers. Kalmar reachstackers can stack containers up to six high while effectively managing loading and unloading up to four rows deep. Their ability to stack containers multiple rows deep makes them particularly advantageous for maximising storage capacity. Equipped with a rotating spreader, operators can precisely position containers, making reach stackers adaptable for various lifting operations in ports, intermodal facilities, and stevedoring activities.

Kalmar has revolutionised container handling technology, establishing itself as a global trailblazer in the development of innovative reach stackers. With over 11,000 reach stackers operating in more than 160 countries, Kalmar’s machines deliver rapid lifting cycles, remarkable stacking capabilities, and reduced downtime, making them indispensable in container ports and terminals. Kalmar unveiled its new range of electric reach stackers in December 2021, setting a new standard for eco-friendly container handling.

Do you know that Kalmar reach stackers are also perfectly suited for handling empty and semi-laden containers? The Kalmar DRG100-140 can manage loads up to 14 tonnes, stacking empty containers up to eight high and three deep, all while ensuring precise and safe operation in confined spaces. Click on this page to learn more about how the Kalmar DRG100-140 can elevate your empty container handling operations.

Did you know that Kalmar reach stackers are also ideal for handling empty and semi-laden containers? For instance, the Kalmar DRG100-140 can efficiently manage loads up to 14 tonnes, stacking containers up to eight high and three deep, all while ensuring precise and safe operation in confined spaces. Click here to learn more how reach stackers can enhance your empty container handling operations.

Discover more about Kalmar’s extensive array of reach stackers by visiting this page.

Container Forklifts and Container Lift Trucks

Forklifts and lift trucks are also utilised in container handling operations, particularly within warehouses, distribution centres, rail cargo facilities, and smaller logistics hubs. Notably, forklifts lift containers from the front using forks, while container handlers employ hydraulic systems and telescopic arms to lift containers from the top or sides. Forklifts excel in manoeuvrability, making them ideal for moving containers that are not fully loaded or for transporting goods over short distances. Their smaller turning radius also allows container forklifts to navigate tight spaces more effectively than container handlers.

At Kalmar, we offer high-capacity forklifts specifically designed for logistics, stevedoring, and container handling in rail cargo operations. Our Kalmar Forklift Trucks provide a choice of power sources—either electric or diesel—and come equipped with a wide range of attachments to meet diverse container lifting needs.

For instance, the Kalmar Heavy Electric Forklift is perfect for lifting loads ranging from 18 to 33 tonnes. Whether you are transporting sensitive goods like fresh fruit and vegetables, pallets ready for dispatch, or moving containers, this electric forklift can handle your loads efficiently and safely, both indoors and outdoors, while producing zero carbon emissions.

Additionally, the Kalmar DCG18-54 range, with a lifting capacity of up to 54 tonnes, is a formidable heavy lifter, ready to tackle your most challenging container handling requirements, including fully loaded 40-ton shipping containers. These powerful forklift trucks are trusted by customers worldwide and are renowned for their reliability, flexibility, and precision across a wide variety of container terminals and heavy industry applications.

With our legacy spanning several decades, Kalmar has established ourselves as a trusted leader in the global arena of container handling equipment and maintenance services. Thanks to our deep industry knowledge, we've built a strong reputation. Our partners often come to us with interesting questions. Take a look at these common queries—they might interest you too.

What are the key factors for selecting container handling equipment that aligns with my specific operational needs in container handling?

Selecting the right container handling equipment for your operations requires careful consideration of several key factors. The type of containers you manage, your working environment, and specific operational needs are all crucial.

Here are some essential considerations:

Capacity and versatility: Ensure the equipment can accommodate the weight and dimensions of the containers you typically handle. Choose equipment capable of managing various container sizes and types. For lifting and stacking containers, container handlers and reach stackers with hydraulic systems are ideal. High-capacity forklifts are better suited for manoeuvring in tight spaces or handling short-distance movements.

Durability: Opt for robust container handlers that can withstand demanding operational conditions. Select a supplier who can guarantee uptime and maximise the life-cycle return of your equipment investment.

Safety: Choose equipment with advanced safety features to minimise the risk of accidents while also enhancing driver comfort and creating a more user-friendly experience.

Power Source: Evaluate the most suitable power source—electric, diesel, or hydraulic—considering both operational needs and environmental impact. Electric container handlers are excellent for promoting sustainability in logistics due to their zero emissions.

Support and Maintenance: Ensure the equipment supplier offers reliable support, prompt maintenance services, and quick access to spare parts. Leading equipment-service experts can assist you in implementing a solid lifecycle management plan.

What are the benefits of electric container handling machines?

Overall, electric container handling machines are an excellent choice for businesses aiming to enhance efficiency while reducing their environmental impact.

Environmental benefits: These machines produce zero carbon emissions, making them an eco-friendly option contributing to the sustainability goals of your business.

Lower operating costs: Compared to diesel counterparts, electric container handlers generally have lower energy costs and require less maintenance, leading to substantial savings over time.

Quieter operation: Electric machines operate more quietly, creating a more pleasant working environment.

Improved efficiency: Kalmar electric container handling machines are engineered for high performance, offering quick acceleration and responsive handling, which can boost productivity.

Versatility: Kalmar’s electric machines come in various models and configurations, with diverse battery and charging options available.

What range of services does Kalmar offer for container handling equipment?

Our diverse portfolio of container handling equipment, including empty container handlers, loaded container handlers, top loaders, reach stackers, and container forklifts, is complemented by Kalmar’s extensive range of services designed to ensure optimal performance and efficiency. 

Kalmar provides a comprehensive suite of services, including corrective, preventive, and predictive maintenance to maximize uptime and enhance safety and operational excellence. We offer spare parts and service contracts to ensure smooth operations at container ports and terminals worldwide. Additionally, Kalmar’s digital services provide greater visibility and control over equipment and maintenance, while our remote services help optimize fleet performance.

Connect with our container handling experts to unlock the full potential of your operations

Kalmar sets industry standards with its reliable, adaptable, and safe equipment, offering a diverse range of machines tailored to meet various container handling needs. Discover how our customized solutions can elevate your operational efficiency and drive your business performance to new heights. Let Kalmar be your partner in achieving excellence in container handling.